Fiber-To-The-Home Wire Production Line – Advanced Production System
Were you aware that up-to-date glass-fiber cable systems function at speeds of up to 190 m per minute? Such remarkable performance stems from sophisticated production methods tailored to rapid output.
These configurations are constructed to handle multiple cabling forms, including service cables and compact buffered wires. The streamlined form factor, commonly less than 26 meters, renders them perfect for state-of-the-art factories.
Integration with automated manufacturing systems ensures seamless performance. By means of MES/ERP connectivity, these SZ stranding line fabrication lines provide unmatched precision and efficiency. Thus, they are preferred for companies striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Efficient production systems are crucial for addressing the increasing requirement for dependable links. These configurations are designed to create premium glass-fiber cables that drive today’s connectivity grids. Utilizing sophisticated techniques, they provide for exactness and speed in every step of the manufacturing process.
What is an FTTH Cable Production Line?
An FTTH production line is an integrated system for manufacturing fiber-to-the-home drop cables. Such cables are made up of bare fibers reinforced with metal or fiber-reinforced polymer, encased in safeguard coverings. The result is a long-lasting and high-performance option for rapid broadband links.
The system is compatible with diverse compounds, including PVC, LSZH, and PE plastics. This versatility confirms it accommodates varied market demands. Furthermore, the four-head fiber discharge system provides accurate strain regulation, ensuring accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are reshaping the process by which fiber optic cables are produced. Our cutting-edge machinery combines exactness, performance, and modern advancements to deliver premium performance. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a customized 50mm extruder designed for precise material distribution. It guarantees uniform excellence across every fiber cable produced. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Live process supervision |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
It guarantees rapid Sheathing line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Benefit |
|---|---|
| High-Speed Production | High productivity |
| Low Energy Requirement | Lower energy costs |
| Negligible Attenuation | Enhanced signal quality |
| Optimal Operator Work Level | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.
